主管:中国科学院
主办:中国优选法统筹法与经济数学研究会
   中国科学院科技战略咨询研究院
Articles

Study on the Production Unit's Carbon Emission Accounting Model in the Manufacturing System

Expand
  • 1. Institutes of Science and Development, Chinese Academy of Sciences, Beijing 100190, China;
    2. School of Public Policy & Management, University of Chinese Academy of Sciences, Beijing 100049, China;
    3. Foshan Polytechnic, Foshan 528137, China

Received date: 2017-02-23

  Revised date: 2017-06-27

  Online published: 2018-12-25

Abstract

The manufacturing industry plays a pivotal role in China's national economy, but it is also the main source of environmental pollution, energy consumption and greenhouse gas emission.The main reason of the huge amount of carbon emissions in the manufacturing industry is caused by high energy consumption, high material consumption and high carbon emissions in the machining process. In view of the increasingly stringent domestic and international environmental policy and industry energy-saving emission reduction standards, the urgent need to implement low-carbon development to control the source of carbon emissions in manufacturing enterprises and carbon emission reduction is required. The production unit as the smallest unit of the manufacturing system, the calculation of carbon emissions is to determine the total amount of carbon emissions of the whole manufacturing system and even manufacturing industry. Firstly, based on the existing research results, the carbon emissions caused by material, electricity, cutting tool, coolant, the unqualified product and scraps are taken into account, and the carbon emission sources of the production units are determined. Secondly, as the qualified rate has an impact on the amount of input and output products, it will eventually affect the carbon emissions of production unit. Aimed at the impact of qualified rate on the carbon emission of production unit, in case of given machining process, a qualified rate is incorporated into the carbon emission accounting system, and the production unit's carbon emission accounting model is constructed by comprehensively considering the qualified rate and the carbon emissions generated from material, electricity, cutting tool, coolant, the unqualified product and scraps. Thus, the carbon emission model of the manufacturing system is constructed based on its production unit. Finally, combined with a case study about carbon emissions in auto parts machining process, the application and solving steps of above model have been illustrated. It is shown from the study results that in the nine processes of the automobile exhaust device processing,the carbon emissions from the process of drilling macroporesis the highestof all production units under the condition of given qualified rate. In the meantime, in case of the definite qualified rate,among the carbon emissions caused by material, electricity, cutting tool, coolant, the unqualified product and scraps, raw materials have the largest carbon emission, then cutting tool and electricity are in the second and third place separately. By further analysis, it is found that any improvement of qualified rate in each the production units would result in a reduction in carbon emissions from its own and subsequent production units, while also reducing the level of carbon emissions throughout the manufacturing system. When the qualification rate is stochastic, the carbon emission accounting of production unit in the manufacturing is one of the questions worth studying in further research.

Cite this article

GU Bai-he, TAN Xian-chun, TAN Xian-bo, XU Bao-guang, LI Hui . Study on the Production Unit's Carbon Emission Accounting Model in the Manufacturing System[J]. Chinese Journal of Management Science, 2018 , 26(10) : 123 -131 . DOI: 10.16381/j.cnki.issn1003-207x.2018.10.012

References

[1] 中华人民共和国国家统计局. 中国统计年鉴2010[M]. 北京:中国统计出版社,2010.

[2] 邓超,王丽琴,吴军. 基于工艺约束的生命周期评价与生命周期成本综合评价与优化[J]. 计算机集成制造系统,2008,14(8):1646-1651.

[3] Tridech S, Cheng K. Low carbon manufacturing:Characterization, theoretical models and implementation[J]. International Journal of Manufaturing Rsearch, 2011,6(2):403-412.

[4] Tridech S, Cheng K. An investigation of the EREE-based low carbon manufacturing on CNC machine[C]//Hingdujas, Li Lin:Proceedings of the 36th International MATADOR Conference, Manchester, England, 2010:395-399.

[5] Ball P D, Evans S, Levers A, et al. Zero carbon manufacturing facility-towards integrating material, energy, and waste process flows[J]. Proceedings of the Institution of Mechanical Engineers. Part B. Journal of engineering manufacture, 2009, 223(9):1085-1096.

[6] Du Yanbin, Yi Qian, Li Congbo, et al. Life cycle oriented low-carbon operation models of machinery manufacturing industry[J]. Journal of Cleaner Production.2015,91:145-157.

[7] Xu Wenqing, Wan Bin, Zhu Tingyu, et al. CO2 emissions from China's iron and steel industry[J]. Journal of Cleaner Production, 2016, 139:1504-1511.

[8] Yan Xiao, Fang Yiping. CO2 emissions and mitigation potential of the Chinese manufacturing industry[J]. Journal of Cleaner Production, 2015,103:759-773.

[9] Hammond G P, NormanJ B. Decomposition analysis of energy-related carbon emissions from UK manufacturing[J]. Energy, 2012,41(1):220-227.

[10] 何维达,张凯. 我国钢铁工业碳排放影响因素分解分析[J]. 工业技术经济, 2013,(1):3-10.

[11] 刘清春,孔令群,安泽扬. 中国制造业能源相关的碳排放因素分析[J]. 中国人口·资源与环境, 2014, 24(5):14-18.

[12] Zhao Xingrong, Zhang Xi, Shao Shuai. Decoupling CO2 emissions and industrial growth in China over 1993-2013:The role of investment[J]. Energy Economics, 2016,60:275-292.

[13] Chen Wenying, Yin Xiang, Ma Ding. A bottom-up analysis of China's iron and steel industrial energy consumption and CO2 emissions[J]. Applied Energy, 2014, 136:1174-1183.

[14] Xu Jinhua, Fleiter T, Eichhammer W, et al. Energy consumption and CO2 emissions in China's cement industry:A perspective from LMDI decomposition analysis[J]. Energy Policy, 2012,50:821-832.

[15] 顾佰和,谭显春,池宏,等. 化工行业二氧化碳减排潜力分析模型及应用[J].中国管理科学, 2013, 21(5):141-148.

[16] Shia X, Meiera H. Carbon emission assessment to support planning and operation of low-carbon production systems[J]. Procedia CIRP, 2012,3:329-334.

[17] Jeswiet J, Kara S. Carbon emissions and CES in manufacturing[J]. CIRP Annals-Manufacturing Technology, 2008,57(1):17-20.

[18] Dormer A, Finn D P, Ward P, et al. Carbon footprint analysis in plastics manufacturing[J]. Journal of Cleaner Production,2013,51:133-141.

[19] 方健,徐丽群.随机需求下考虑碳排放的供应商选择问题研究[J].中国管理科学,2016,24(4):56-60.

[20] 李剑,苏秦,马俐.碳排放约束下供应链的碳交易模型研究[J].中国管理科学,2016,24(2):54-62.

[21] 曹华军,李洪丞,宋胜利,等.基于生命周期评价的机床生命周期碳排放评估方法及应用[J].计算机集成制造系统,2011,17(11):2432-2437.

[22] 尹瑞雪,曹华军,李洪丞,等. 砂型铸造生产系统碳排放量化方法及应用[J].计算机集成制造系统,2012,18(5):1071-1076.

[23] 李聪波,崔龙国,刘飞,等. 基于广义边界的机械加工系统碳排放量化方法[J].计算机集成制造系统,2013,19(9):2229-2236.

[24] Yi Qian, Li Congbo, Tang Ying, et al. Multi-objective parameter optimization of CNC machining for low carbon manufacturing[J]. Journal of Cleaner Production, 2015, 95:256-264.

[25] 刘飞,徐宗俊,但斌,等.机械加工系统能量特性及其应用[M]. 北京:机械工业出版社,1995.

[26] 国家发展改革委应对气候变化司. 关于公布2015年中国区域电网基准线排放因子的公告[EB\\OL].[2017-04-14].qhs.ndrc.gov.cn/gzdt/201704/t20170414_844347.html.

[27] 中国标准化研究院.企业温室气体核算与报告[M]. 北京:中国质检出版社,2011.
Outlines

/