主管:中国科学院
主办:中国优选法统筹法与经济数学研究会
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中国管理科学 ›› 2025, Vol. 33 ›› Issue (11): 54-64.doi: 10.16381/j.cnki.issn1003-207x.2025.0032

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工业互联环境下生产设备运行管控绩效评价与提升策略——基于fsQCA 的组态研究

窦克勤1,3,4, 李君1(), 刘劲松1, 李清2, 周勇1, 关忠诚3,4   

  1. 1.国家工业信息安全发展研究中心,北京 100040
    2.清华大学自动化系,北京 100084
    3.中国科学院科技战略咨询研究院,北京 100190
    4.中国科学院大学公共政策与管理学院,北京 100040
  • 收稿日期:2025-01-10 修回日期:2025-04-16 出版日期:2025-11-25 发布日期:2025-11-28
  • 通讯作者: 李君 E-mail:lijunqx@163.com
  • 基金资助:
    工业和信息化部产业基础再造和制造业高质量发展专项项目(2024年基于典型场景的产业链数字化转型赋能公共服务平台项目);国家自然科学基金项目(62172425)

Research on Identifying Influencing Factors and Improvement Strategies for Production Equipment Operation Management and Control Performance Based on fsQCA

Keqin Dou1,3,4, Jun Li1(), Jinsong Liu1, Qing Li2, Yong Zhou1, Zhongcheng Guan3,4   

  1. 1.China Industrial Control Systems Cyber Emergency Response Team,Beijing 100040,China
    2.Department of Automation,Tsinghua University,Beijing 100084,China
    3.Institutes of Science and Development,Chinese Academy of Sciences,Beijing 100190,China
    4.University of Chinese Academy of Sciences,Beijing 100040,China
  • Received:2025-01-10 Revised:2025-04-16 Online:2025-11-25 Published:2025-11-28
  • Contact: Jun Li E-mail:lijunqx@163.com

摘要:

针对工业互联环境下生产设备运行管控绩效关键影响因素难以界定、影响因素之间内在作用机制与相互影响路径不明确的问题,本研究深入分析了国内外生产设备运行管控绩效相关的标准规范、文献资料等,构建了生产设备运行管控绩效评价分析框架。在此基础上,以76家制造企业的生产设备运行管控绩效数据作为样本,运用模糊集定性比较分析(fsQCA)方法,从高负荷输出、精益化管控、低故障运行三个维度的组态效应,研究生产设备运行管控绩效的关键影响因素以及提升策略。最后,以某航空发动机传动单元制造车间为例,提出了基于低故障运行模式的生产设备预测性维护系统解决方案,验证了所提的生产设备运行管控绩效影响因素分析方法以及提升策略的有效性与合理性。

关键词: 设备运行管控绩效, 模糊集定性比较分析(fsQCA), 绩效评价分析框架, 绩效提升策略

Abstract:

In the context of industrial interconnectivity, the factors that directly or indirectly affect the operation management and control efficiency and effectiveness of production equipment are increasingly numerous, making it difficult to precisely define the key factors that decisively influence the performance outcomes of equipment operation management and control. The intrinsic mechanisms and interplay paths remain unclear, which constrains the optimization of operation management control efficiency and effectiveness. There is an urgent need to conduct in-depth research on the key influencing factors of production equipment operation management and control efficiency and effectiveness, to reveal the configurational effects and mechanisms of these factors, and to develop effective strategies for enhancing the performance of production equipment operation management and control, thereby supporting the maximization of operation management and control efficiency and effectiveness in an industrial interconnected environment. Against this backdrop, a thorough analysis of domestic and international standards, literature, and other relevant materials related to the production equipment operation management and control performance is conducted, and an analysis framework for evaluating performance is constructed based on “influencing factors-outcomes-action paths”. Using the data from 76 manufacturing enterprises, the fuzzy-set qualitative comparative analysis (fsQCA) method is employed to explore the key influencing factors and enhancement strategies for production equipment operation management and control performance from three dimensions: high-load output, lean management and control, and low-failure operation.The high-load output mode represents enterprises maintaining high, consistent performance of various types of production equipment through scientific production planning and task scheduling, supplemented by high-level equipment maintenance and daily upkeep, to effectively achieve production goals and attain high operation management and control performance. The lean management and control mode represents enterprises, on the basis of good production task scheduling, using production process routes to control process flows and parameters, optimize the supply balance of production materials and energy, and timely handle equipment anomalies and potential failures, ensuring stable equipment operation and consistent product quality performance, thereby achieving high production equipment operation management and control performance. The low-failure operation mode represents enterprises focusing on the health status of production equipment, implementing dynamic monitoring and real-time sensing of equipment operation status through cloud platforms, and conducting predictive maintenance and early warning based on data, thereby enhancing the effective uptime of production equipment and achieving high operation management and control performance. Taking a manufacturing workshop for an aviation engine transmission unit as an example, and combining its current production equipment operation management and control status, a predictive maintenance system solution based on the “low-failure operation mode” was developed. The operation management and control performance of the enterprise significantly improved, with the average process capability index of the workshop's production equipment increasing from 1.28 to approximately 1.60, the average repair time for equipment failures decreasing from 8 hours to 3 hours, and the average comprehensive efficiency of production equipment rising from 56.43% to 68.57%. The effectiveness and rationality of the proposed method for analyzing influencing factors of production equipment operation management and control performance and enhancement strategies were verified through practice.

Key words: production equipment operation management and control performance, fuzzy set qualitative comparative analysis(fsQCA), performance analysis framework, performance improvement strategies

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